Rapid Prototyping For Custom parts
KeSu stands at the forefront of the need for precision engineered custom parts and components, offering top-notch custom CNC machining services that span from rapid prototype creation to trial production. Our commitment is to fulfill every client's rapid prototyping design and manufacturing aspirations with excellence.
Our Core Services
Custom Manufacturing Services
At KeSu, we understand that quality, timeliness, and cost-effectiveness are the cornerstones of any successful project. Our CNC prototyping and custom machining services are designed to ensure that these elements are not just met but exceeded. By leveraging advanced technology and a highly skilled workforce, we guarantee precision and efficiency in every task we undertake.
CNC Prototyping Services
Prototyping is the crucial first step in bringing a product from concept to reality. Our CNC rapid prototyping services utilize the latest machining techniques to create both plastic and metal prototypes. This allows design teams to visualize, test, and refine their ideas. They can simulate the appearance, functionality, and material properties of the final product, ensuring its applicability and manufacturability. Whether it's a new consumer product or a complex industrial component, our prototypes provide the foundation for success.
Custom CNC Machining
Whether you require a short-term production run or small-batch manufacturing, KeSu has you covered. We tailor our services to meet your specific specifications and unique requirements. Our team is dedicated to delivering high-quality custom products on time, all while keeping an eye on cost-effectiveness. We understand that every project is different, and we strive to provide customized solutions that fit your needs perfectly.
Our Competitive Edge
Comprehensive Machining Capabilities
Equipped with state-of-the-art CNC machines, we have an extensive range of machining capabilities. From 3-5 axis CNC milling and turning to auxiliary operations such as drilling, tapping, EDM, and wire cutting, we can handle even the most complex machining tasks. This versatility allows us to take on projects of all shapes and sizes, from simple parts to intricate assemblies.
Optimized DFM and One-to-One Service
Our team believes in a collaborative approach. Our experienced engineers work closely with clients, providing technical support and design-for-manufacturing (DFM) assistance. They help optimize designs to ensure they are not only functional but also easy to manufacture. Complemented by our professional sales team, we offer one-to-one follow-up service. Our sales representatives pay close attention to every detail of your project, from the initial inquiry to the final delivery, keeping you informed at every step.
Expertise in High-Complexity and High-Precision Machining
We specialize in creating full-function engineering prototypes. These rapid prototypes are used in rigorous working scenarios to test the shape, fit, and function of components, facilitating design validation and optimization. Our expertise in machining complex-designed aluminum prototypes is also noteworthy. We can achieve strict tolerance control and outstanding surface finishes during the machining process. Additionally, our use of D0.1-D0.3 ultra-fine milling cutters for creating optical prototypes from transparent acrylic enables high-speed cutting of complex-shaped free-form surfaces and detailed optical features. We possess micro-milling capabilities and can achieve high-quality surface treatment effects.
Applications and Scenarios
Small-Batch CNC Machining for All Quantities
Whether you need just 1 piece for a prototype or over 10000 pieces for a larger production run, our small-batch CNC machining services are highly efficient. We are well-equipped to handle projects of any size, providing the same level of precision and quality regardless of the quantity.
Meeting Special Order Requirements
For those with special order needs, such as small-batch custom parts, irregular delivery schedules, or unique batch requirements, KeSu is the ideal choice. We are flexible and adaptable, ready to meet the challenges of any non-standard project.
When Standard Suppliers Fall Short
When standard inventory suppliers can't provide the parts you need due to special requirements, our custom CNC machining services come to the rescue. We can create parts that are tailored to your exact specifications, no matter how unique or complex they may be.
High-Precision and Repetitive Projects
For projects that demand high precision, quality, and accurate repeatability, KeSu's machining services are second to none. Our advanced equipment and skilled technicians ensure that every part meets the strictest standards.
Bridge Production during Mold-Making
While waiting for production molds to be made, our custom small-batch CNC machining can be used for bridge production. This helps speed up the product launch time, allowing you to get your products to market faster.
Features of Our Machining Solutions
Use of Real-World Materials
Our CNC prototype machining allows the use of a wide range of production-grade plastic and metal materials. This enables engineers to create prototypes using the same or similar materials as the final product. It helps in accurately testing product performance, functionality, and manufacturing costs.
High Precision and Repeatability
Precision is our forte. Our rapid prototyping processes can achieve high accuracy, with tolerances often reaching ±0.05mm or better. This high level of precision is repeatable even in small-batch production, ensuring consistent quality across all parts such as impeller/gear/cavity/shaft.
Superior and Consistent Surface Treatment
After machining, our parts have a smooth surface finish. The typical surface roughness is Ra 1.6μm, and with ultra-precision machining, it can reach Ra 0.2μm. This high-quality surface treatment not only enhances the aesthetics of the parts but also improves their functionality and durability.
Advantages of Our Custom Machining Workshop
Advanced Equipment and Flexible Production
KeSu is equipped with advanced machining equipment and adopts a flexible production mode. We can meet a wide variety of needs, from simple milling and turning operations to complex 5-axis CNC machining. Whether it is plastic prototype machining or precise metal processing, we have the capabilities to handle it all.
24/7 Operation and Quality Control
Our custom machining workshop operates 24/7, ensuring that your projects are progressing around the clock. From programming to rapid prototyping and post-processing, we maintain strict control over efficiency, quality, and process. This continuous operation helps us meet tight deadlines without sacrificing quality.
Integrated Resources and Quick Response
We have the ability to integrate both internal production capabilities and external manufacturing resources. This allows us to respond quickly to customer custom rapid prototyping needs. In the highly competitive small-batch CNC machining market, our quick response time gives us a distinct advantage.
Technical Sales Team Support
Our technical sales team is the bridge between our clients and our manufacturing capabilities. They are proficient in communication and are always ready to listen to your needs. They provide professional technical advice, assist in solving manufacturing, processing, DFM, and budget-related issues. Whether you are a startup with a new idea or an established company with complex production requirements, our technical sales team will guide you through every step of the process.
Frequently Asked Questions
What is the lead time for CNC machining?
The lead time for CNC machining varies: 1-3 days for simple parts with small quantities due to straightforward processes. Larger quantities or complex designs extend this time due to continuous machine operation, intricate programming, and setup. Tight tolerances and material availability can further delay production.
What file formats are accepted for CNC machining?
CNC machining accepts STEP for comprehensive 2D and 3D models, IGES for CAD data transfer, STL for simple geometries, and DWG, which might need conversion for compatibility.
What tolerances can be achieved?
We achieve tolerances of ±0.05mm or better, influenced by material type, part complexity, and machining specifics. Advanced machines and tools enhance precision for complex parts.
How to choose the right material for my project?
Selecting material involves considering mechanical properties (e.g., strength for automotive, weight for aerospace), environmental exposure (corrosion resistance), cost (budget-friendly like mild steel or ABS), manufacturability (machining difficulty), and aesthetic needs (finish, color).